GENESIS THUNDER/2 Fully automatic hi-speed rotary ring wrapper with 2 reels

BVS_P - CUBE TECHNOLOGY L.2 - VARIABLE PRE-STRETCH CARRIAGE

Pre-stretch carriage with rollers controlled by two external direct-drive servo-motors.

Possibility to pre-stretch the film in variable way, in continuous and adjustable on HMI and apply up to 12 containment force values on the load.

The standard carriage is equipped with a 500/20" mm film reel height; optional carriage can be equipped with a 750/30" mm film reel height.

The adjustment of the containment force on the pallet is controlled by a PROACTIVE system based on the CUBE TECHNOLOGY^TM Level 2.

EXACTLY the right amount of film EXACTLY in the correct position with EXACTLY the proper containment force

NIP&TUCK CLAMP

Optional device for clamping, cutting and threading the film without sealer.

The last tail of the wrapping film is inserted into the second-last wrap.

VERTICAL PRESSURE PLATEN

Pallet retainer system during wrapping, mandatory with upper covering systems (Top Inside / Top Outside) or with particularly unstable loads.

Air blowers are installed on the pressure platen plate to keep the film sheet in position.

TOP INSIDE COVER DEVICE

Automatic integrated in the structure system for covering the upper surface of the pallet and obtain protection against dust and water

TOP OUTSIDE COVER DEVICE

Automatic system for covering the upper surface of the pallet against dust.

It's an independent structure placed outside the machine, normally installed on the conveyor before wrapper position.

The top of the pallet is covered with the pallet in motion.

The device has electrical system integrated with the wrapping machine.

An electrical crane system (optional) is fixed on the top structure for easier reel replacement.

ROPING DEVICE

Optional system to reduce the width of the film to a "rope" and ensure a more effective stabilisation of the load.

Available in 3 versions:

ROPING FROM BOTTOM

Reduce the film bandwidth from the bottom, creating a small rope that is applied at the level of wood axis of the pallet, while the remain part of film not roped is applied on product. 

ROPING FROM TOP

Reduce the film bandwidth from top to bottom, to create a complete rope that is normally applied at  the level of wood axis of the pallet.

The pallet is wrapped from the bottom up to its top with open band film. The film band is then narrowed from the top along its entire length to create a "rope" and applying the cord in a spiral down to the bottom. The final part of the cycle is carried out with open film.

ATTENTION: this operation involves the "cord" being placed on the product. If the product or its packaging is delicate they could be damaged.

ROPING WITH DOUBLE MOVEMENT

The cycle consists in wrapping the pallet from the bottom up to its top with film in open band to then narrow it from the top downwards forming a double "rope". The final part of the cycle is carried out with open film. The narrowing movements of the film band can be independent or synchronised with each other.

ATTENTION: this operation involves the "cord" being placed on the product. If the product or its packaging is delicate they could be damaged.

CENTER MACHINE PALLET LIFTER

Device to lift up the pallet in order to allow the wrapping of the wooden pallet.

It is normally used in combination with roping device to guarantee the maximum stability of the load

Available with pneumatic or hydraulic drive.

It is located under the central machine conveyor.

RCONNECT

Device for controlling, collecting, processing and filing large amounts of data from installed machines. Through a dedicated access-controlled portal, accessible from PCs or any portable device, you can connect to all machines equipped with the Rconnect system and monitor their performance 24/7.

- Monitor your performance
- Improve your efficiency
- Detect and inspect your line failures
- Remote assistance in private connection without need of company LAN

ARC - AUTOMATIC REEL CHANGER

Motorized unit to carry out, automatically and without any intervention of the operator, the ejection of the empty cardboard reel core and position the new reel of film for wrapping.

Available in the single ARC/1 with one spare reel and the ARC/2 version with two reels; compatible also with Top Inside.

The reel change units are positioned inside the perimeter protections, but outside the clearance of the ring and, therefore, it is possible to position the new reels in conditions of total safety without stopping the operation of the wrapping machine.

VCA - CORNER APPLICATOR

Automatic corner applicator device for the protection of the pallet corners.

It consists of vertical storages combined with vaccum grippers and moving hands.

Thanks to a special control system (ROBOPAC patent) the vacuum grippers are able to "locate" in a fully automatic way the corners of the pallet, without any manual setting or adjustment.

TPM KIT & TROUBLESHOOTING

LESS IS MORE

TPM kit means lower and preventive maintenance and higher productivity.

- Avoid production lines downtime

- Visual control of the machine status

- Faster troubleshooting (optional add-on that helps operators to solve eventual problems)

Easy lubrication operations, red/green colored rings manometers and maintenance schedule directly on HMI with indicators and warnings.

SLIPSHEET FOLDING DEVICE

Device to allow the wrapping of lower flaps on slip-sheets with or without wooden pallet.

LOW-LEVEL MOTOR

Ring lifting motor in ergonomic position, no more needs of maintenance platforms

MOBILE STOP KIT

Kit to allow top film positioning also on low pallets.